济宁天通设备有限公司是一家从事水处理设备生产、销售集一体化的企业,始终坚持做出高品质产品,本着“追求、员工、技术、精神、利益”10字宗旨。现拥有一批精干的管理人员和一支高素质的专业技术队伍,舒适优雅的办公环境和拥有全新现代化的标准厂房。我们以质量为生命、时间为信誉、价格为竞争力的经营信念,立足与济宁地区。我公司主要产品:水处理设备,污水处理设备、废水处理设备、工业污水设备
、农业废水设备、雨水净水设备、医院污水设备、钢厂废水设备、屠宰场废水设备、食品厂废水处理设备等多种设备,可根据要求专业定制水处理设备
一
工程概况
某啤酒公司以大麦和大米为主要原料,辅以啤酒花和鲜酵母制造啤酒,年产啤酒10万吨。废水处理工程的设计规模为3500m3/d,合146m3/h。
二 处理工艺
1
生产工艺及水质
啤酒厂废水来源:糖化车间的糖化、过滤洗涤水;发酵过程的发酵罐洗涤、过滤洗涤水;灌装过程洗瓶、灭菌及破瓶啤酒;冷却水和成品车间洗涤水等。
设计进水水质为:
COD=2500mg/L
BOD=1800mg/L
SS=400mg/L。
处理后的出水量最终排放是城市污水管道,执行《污水综合排放标准》(GB8978-1996)中的一级(新扩改)标准
2 处理工艺
本工程废水中属高浓度有机废水,可生化性好,采用生化处理;采用了厌氧UASB和好氧SBR的组合工艺。
废水悬浮物较多的特点,采用格栅和固液分离机两级预处理进行去除,避免对后续UASB的影响。
3
工艺流程
本工程工艺流程
废水先经细格栅去除杂物后,经固液分离机去除麦麸等大颗粒悬浮物,后进入集水井,由潜污泵提升进入调节池,调节水量水质后经过二次提升进入UASB反应器。UASB反应器处理后的出水进入好氧SBR曝气池,处理后达标排放。设计中UASB前设有酸碱调节设施。曝气池产生的剩余污泥重力排入调节池,有调节池提升进入厌氧池。从厌氧UASB池排出的剩余污泥进入污泥浓缩池,经浓缩后由带式污泥脱水机进行脱水处理。浓缩池的上清液和脱水机房清液流回集水井。脱水后的污泥外运填埋或经堆肥等处理后制成生物有机肥。
4
主要设计参数
(1)
进水格栅和固液分离机 设一道细格栅,栅条间隙5mm。固液分离机采用转筒式,带自动冲洗装置。分离出固体废弃物可以同生活垃圾一同处理。
(2)
集水井和调节池 集水井设有2台潜污泵提升废水进入调节池。调节池内设有提升泵组,将废水提升进入UASB反应器。调节池HRT=8h,有效容积1170m3,结构尺寸22.0m×12.0m×5.0m。
(3)
UASB反应器 有机负荷5.5kgCOD/(m3·d),有效容积1580m3,数量2座,单池尺寸?13.75m×5.65m,有效水深5.3m。设计去除效率COD85%、BOD85%、SS50%。
(4)
SBR反应器 污泥负荷0.25kgCOD/(kgMLSS·d),有效容积1735m3,数量2座,单池尺寸?18.33m×4.65m,有效水深4.2m。选用膜片式微孔曝气管300根,单管长2.2m。
(5)
鼓风机 SBR曝气的气水比10:1.风机选用SSR150型3台,2用1备。单台流量13.50m3/min,功率18.5Kw。
(6)
污泥处理系统 污泥处理系统包括浓缩池、污泥脱水机和加药系统等。湿污泥产量140m3/d。污泥浓缩池停留时间18h,有效容积105m3,结构尺寸:?6.0m×6.88m,有效水深6.38m。脱水机房选用带式压滤脱水机1台,带宽1m.
三技术经济指标
本项目总体投资600万元。运行电耗0.33(Kw·h)/m3废水,直接运行费用为0.35元/m3废水。
在古时候,当时的人类没有先进的水处理技术,为了降低疾病的水传播,他们便是采用简单的格栅截留和自然沉降等方法进行水处理。随后,经过多年观察和总结,他们也是发现了用砂子可以过滤掉细微悬浮物的方法,进而出现了药剂混凝预处理。随着人类文明的不断进步,人类产生的垃圾以及对环境的大肆破坏,导致了水资源受到严重污染。当各种传染病通过水传播,致使不少人染病或者死亡的时候,人们才是发现水处理是何等的重要。也正是如此,人们才逐渐开始研究水处理技术。
从十九世纪末开始,工业技术得到长足发展,工业污水也是逐年翻倍产生。而且当时的工业强国的河流、湖泊也是遭到严重污染,逐渐成为社会公害。人们发现,简单的化学、物理方法以及难以处理这些污水,研究出新型的水处理技术已经急不可耐了。各国的科学家都开始着手研究水处理方法,最早是污水曝气试验,然后又是生物膜法,接着再是人工生物处理法,再到如今具有针对性的离子交换法、电化学法等高新技术。
Jiningday general equipment co., LTD. Is a company engaged in water treatmentequipment production, sales integration enterprise, always adhere to highquality products, in line with "the pursuit
of, staff, technology, spirit,interest" 10 words. Now we have a group of excellent management personneland a high quality professional technical team, comfortable and elegant officeenvironment and the standard factory with brand-new modernization. We takequality
as the life, time as the reputation, price as the competitive businessfaith, foothold with jining area. Our main products: water treatment equipment,sewage treatment equipment, waste water treatment equipment, industrial sewageequipment
,agricultural wastewater, rain water purification equipment, hospital sewageequipment, steel plant waste water equipment, slaughterhouse wastewatertreatment equipment, food factory wastewater
treatment equipment and so on avariety of equipment, according to the required professional custom watertreatment equipment
Projectoverview
Abeer company, with barley and rice as its main raw materials, is supplementedwith beer and fresh yeast, and produces a beer of 100,000 tons a year. Thedesign scale of wastewater treatment
works is 3500m cubed/d, which is 146mcubed/h.
Two-processprocess
1production process and water quality
Sourceof brewery wastewater: saccharification and filtration washing water insaccharification workshop; Fermentation tank washing and filtration washingwater; Bottling, sterilization and beer
bottles; Cooling water and finishedworkshop washing water, etc.
Designwater quality:
COD= 2500 mg/L
BOD= 1800 mg/L
SS =400 mg/L.
Thefinal discharge of water discharge is the municipal sewage pipe, and thestandard of grade I (new expansion) in the comprehensive effluent dischargestandard (gb8978-1996) is implemented
2treatment process
Thewastewater of this project is a high concentration organic wastewater, whichcan be biochemical and biochemical. The combination process of anaerobic UASBand good oxygen SBR was adopted.
Thecharacteristics of wastewater suspension are more characteristic, and the twolevels of pretreatment of grille and solid-liquid centrifuge are used toeliminate the influence of the following
UASB.
3process flow
Thisengineering process
Wastewaterafter fine grille to remove impurities, first through the solid liquidseparator large particles suspended solids removal of wheat bran, intocollecting well and the submersible sewage
pump to ascend into adjusting pool,adjusting water quality after secondary to ascend into UASB reactor. Aftertreatment of UASB reactor, the water outlet enters good oxygen SBR aerationtank, and after treatment, it is discharged. In the design, UASB is equippedwith
acid and alkali adjustment facilities. The residual sludge caused byaeration pool is pumped into the regulating pool, and the adjustment pool israised to the anaerobic pool. The residual sludge discharged from anaerobicUASB pool enters the sludge thickening
pool and is condensed and thendehydrated by the belt sludge dehydrator. The upper cleaning fluid and thedewatering machine room cleaning fluid flow back to the collecting well.Biological organic fertilizer is made after the treatment of the waste waterafter
dehydration or compost.
Maindesign parameters
(1)a fine grating and 5mm gap between the inlet grille and solid-liquid separator.The solid liquid separator adopts rotary drum and automatic washing device. Theseparation of solid waste can
be treated with living waste.
(2)collecting Wells and regulating pool Wells are equipped with two submersiblepumps to lift wastewater into the regulating pool. The adjustment pool isequipped with the lifting pump group
to upgrade the waste water into the UASBreactor. Adjustment pool HRT= 8h, effective volume 1170m cubic, structuraldimensions 22.0m * 12.0m * 5.0 m.
(3)the organic load of 5.5 kgCOD/UASB reactor (m after · d), 1580 m aftereffective volume, number two, ? ChanChi size 13.75 m * 5.65 m, the effectivedepth of 5.3 m. Design removal efficiency
COD85 %, BOD85 %, SS50 %.
(4)0.25 kgCOD/SBR sludge load (kgMLSS · d), 1735 m after effective volume, numbertwo, ? ChanChi size 18.33 m * 4.65 m, the effective depth of 4.2 m. Thediaphragm was selected for 300 tubes
with a single tube of 2.2 m.
(5)blower SBR aerated water ratio 10:1. The fan USES SSR150 type 3, 2 with 1.Single flow 13.50m cubed/min, power 18.5 Kw.
(6)sludge treatment system of sludge treatment system includes concentrated tank,sludge dewatering machine and additive system. The production of wet sludge is140m cubed/d. Sludge concentration
pool residence time 18 h, 105 m aftereffective volume, structure size: 6.0 m * 6.88 m ?, effective depth of 6.38 m.The dewatering machine room USES the belt type pressure filter dewateringmachine 1, the bandwidth is 1m.
Technicaland economic indicators
Thetotal investment of the project is 6 million yuan. Running the powerconsumption of 0.33 (Kw · h)/m cubed wastewater, the direct operation cost is0.35 yuan/m cubed wastewater.
Inancient times, humans did not have advanced water treatment techniques, andthey were treated with simple grille interception and natural sedimentation inorder to reduce the water spread
of the disease. Then, after years ofobservation and summarization, they also found that the sand can be used tofilter out the fine suspension, and then the coagulation pretreatment wasdeveloped. With the continuous progress of human civilization, human waste
andthe destruction of the environment have caused serious pollution of waterresources. When all kinds of infectious diseases pass through water and causemany people to get sick or die, it is important to find out what watertreatment is. It is only then that
people begin to study water treatmenttechnology.
Sincethe end of the 19th century, industrial technology has come a long way, andindustrial sewage has been doubling every year. Moreover, the rivers and lakesof the industrial powers were
severely polluted and gradually became a publicnuisance. The discovery of simple chemistry, physical methods and thedifficulty of dealing with them has led to new water treatment techniques.Scientists of all countries have begun to study water treatment method,
is theearliest sewage aeration experiment, then the biological membrane method, thenis the artificial biological treatment method, and then to now targeted ionexchange method, electrochemical processes, such as high and new technology.