Mechanical seal or seal, which has a pair of perpendicular to the axis of rotation of the end face, the fluid pressure and compensation of mechanical external elastic effect, relying on the help of cooperation with the other end sealing stick attached, and the relative sliding, then avoid fluid leakage.
A common representation, leakage
Share the mechanical seal leakage accounted for more than all repair pump 50%, pump sealing ring into the normal work of the quality of work of the mechanical seal pump mechanical impact directly on the paper, we summarize analysis are as follows.
The 1 periodic leakage
(1) the pump rotor axial momentum, the amount of interference to help seal and shaft, the movable ring can not be on the shaft sensitive mobile mechanical seal of hot water circulating pump. In the pump reversal, dynamic, static ring wear, not compensation displacement.
Countermeasures: in the mechanical sealing device, the axial movement of the shaft should be less than0.1mm, the amount of interference to help seal and shaft should be moderate, in ensuring the radial seal at the same time, the dynamic ring device can ensure the shaft sensitive mobile (the moving ring is pressed to spring can freely bounce back).
(2) the sealing surface smooth oil quantity deficiency leads to stem conflicts or napping seal mechanical seal Kaiquan pump.
Countermeasures: oil chamber cavity smooth oil surface height should be added to the above dynamic,static ring sealing surface.
(3) rotor periodic oscillation. The reason is, the lower end of the stator and on the cover is not on or in the impeller and the main shaft imbalance, cavitation or bearing damage (wear), this situation willshorten the life and attack seal leakage.
Countermeasures: to correct the above questions according to the specification of repair.
Grinding shaft representations lead to 2 small submersible sewage pump mechanical seal leakage
(1) 715kW following small pump mechanical seal failure often axle grinding, grinding shaft bearing is mainly in the following: the dynamic ring seal ring, a static ring at the assistant, a small amount of springwith a grinding shaft orientation representation.
(2) the main reason of grinding axes: BIA type double end mechanical seal, back pressure condition ispoor operating conditions, medium particles, impurities into the sealing surface is very simple, so that seal failure. The main pieces of the grinding shaft rubber corrugated pipe, and the top sealing surface is due to poor smooth condition, the conflict between the dynamic ring torque than rubber bellows and transmitting torque between shafts, attack the relative rolling. Dynamic, static ring sealing due to corrosion in sewage assisted by weak acid, weak base, rubber parts have no elasticity. Some havedecayed, lost due function, attack grinding shaft representation.
(3) for the treatment of the above questions, we adopted the following measures: to ensure that the end cover, an oil chamber cleanliness of oil is not clean, smooth stop device. The machine oil seal oil chamber cavity surface line should be higher than the dynamic ring sealing surface. According to theapplication of medium different selection machine seal not the same layout. High lift pump should be re planning the layout of mechanical seal, corrosive medium should be rubber fluorine rubber to choose resistance, weak base weak acid. The machine seal static ring should be combined with anti rotation pin.
Two, due to leakage and pressure attack
(1) high pressure and pressure wave form of the mechanical seal leakage due to spring pressure andtotal pressure ratio is too large and the sealing cavity pressure planning beyond 3MPa, can make the sealing face pressure is too large, it is difficult to form a liquid film, seal face wear serious, heat increase,forms the sealing surface thermal deformation.
Countermeasures: device seal, spring compression must be conducted in accordance with the rules,there is too much or too little representation does not allow, under the condition of high pressuremechanical seal shall adopt measures. In order to make the surface stress is reasonable, can be used to minimize distortion, hard alloy, ceramic and other high compressive strength data, and strengthen thesmooth way of cooling, transmission method used to *, such as keys, pin etc..
(2) the vacuum condition of work consists of mechanical seal leakage pump during start up, shutdown,because the pump inlet obstruction, pumping medium containing gas and other reasons, may make thesealing cavity has negative pressure, the sealing cavity if negative pressure, will cause the sealing face dry conflict, built-in type mechanical seal leakage will attack (water) representation vacuum sealing, andpositive pressure seal is not the same points in the direction of the difference between the sealingobject, habitual and mechanical seal has a certain direction.
Countermeasures: choose the double end mechanical seal, it is helpful to improve the smoothness condition, improve sealing performance.
Three, the leakage of medium resulted in
(1) the majority of submersible sewage pump with mechanical seal after dismantling, the static ring and moving ring assisted non elastic seal, and some have already decayed, formed many of the mechanical seal leakage even grinding shaft representation. Due to the high temperature, weak acid, weak base in the sewage on the corrosion effect of the static ring and moving ring assisted rubber seal, constitute amechanical leakage is too large, dynamic, static ring rubber seal ring materials for rubber and 40, nothigh temperature resistant, not acid and alkali resistant, when the sewage is acidic alkaline corrosive.
Countermeasure: on corrosive medium, rubber parts should be used in high temperature resistance,weak acid, weak base of fluorine rubber.
(2) lead to solid particles and impurities of the mechanical seal leakage if solid particles into the sealing face up or wear, sealing surface will scratch, scale and oil in the shaft (sleeve) the appearance of theaccumulation speed beyond the rate of wear conflict side, resulting in a moving ring does not compensate for wear displacement, hard to hard work life conflict to vice than the hard on the graphiteconflict side long, due to the solid particles of graphite seal ring sealing surface can be embeddedwithin the.
Countermeasures: in the solid particles into the simple azimuth should use tungsten carbide tungsten carbide seal on the conflict side machine.
Four, because the other question leads to mechanical seal leakage
(1) spring compression must be conducted in accordance with the rules, there is too much or too littlerepresentation does not allow, error 2mm, excessive compression increases the end